Aluminium is the most durable luggage material, so if you’re looking to buy a suitcase that’s guaranteed to last you a while you should consider one of these top picks. I’ve spent 20 hours researching and compiled a list of the best aluminium suitcase on the market, including trusted brand names like Samsonite, July, Away, Tumi and Rimowa.
Are aluminium suitcases worth it? What to consider when buying
Aluminium suitcases are worth buying if you’re looking for a suitcase that will last several years without the risk of cracking, unlike other hard shell alternatives like polycarbonate.
Aluminium suitcases are heavier and more expensive than other hard shell suitcases (you might be interested in the best durable suitcases instead and consider a lighter material). If you would like the durability of aluminium but a lighter suitcase, consider buying an aluminium framed suitcase (they’re also a lot cheaper). For the best budget aluminium frame suitcases, jump down to our top picks on Amazon or see details on the July Trunk. Still not sure if an aluminium suitcase is for you? See our full FAQ section below which explains the pros and cons of aluminium suitcases and everything you need to know before making the purchase.
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And the award goes to…
Best rated aluminium suitcases on Amazon
What size suitcase do I need?
- 2 day trip – 55cm
- 1 week trip – 69cm
- 2 week trip – 75cm
- > 2 week – > 80cm
Best Aluminium Suitcases 2023
I’ve organised the suitcases by price from lowest to highest to make it easier to find the perfect aluminium suitcase for you.
July Trunk
If none of the aluminium frame suitcases on Amazon appeal to you, I highly recommend the July Carry On Trunk. It is a little more expensive than those found on Amazon, but it is made from Crush-proof glazed German polycarbonate shell with an aluminium frame so durability is high. For peace of mind, it comes with a lifetime warranty and a 100-day return policy.
Additional features include two latch locks, SilentMove™ 360° spinner double-wheels for smooth and quiet mobility, leather finishes on the nylon straps, an ejectable battery with FastCharge USB-C, a water-resistant and stain-proof nylon lining, a hidden laundry bag that’s resistant to stains and a July Y-Strap compression system to help maximize packing space. There’s also an option to personalise with your initials.
- carry-on – 55cm x 38cm x 22cm (4kg) – £395 Buy on July UK | $445 Buy on July US
- checked – 72cm x 41.5cm x 37cm (6kg) – £495 Buy on July UK | $545 Buy on July US
Level8 Gibraltar
38cm x 21cm x 55cm – 35L – 4.6kg
The Level8 aluminium suitcase has more than 200 5 star reviews on Amazon. It’s also the cheapest and lightest full aluminium suitcase in my list so offers the best value. Not only does it feature two TSA approved locks, but it’s also made from 100% 6-series aluminium-magnesium alloy hard shell. It’s aviation level material and Level8 has tested with a 100,000km roll test and 1.5m drop test. The corners also have metal corner guards to help keep it’s shape and frame intact. Level8 are so confident in their product, you’ll also receive a lifetime guarantee.
I have the Level8 Voyageur and can attest to the build quality of their suitcases. Level8 have only been around since 2008, but have quickly developed a brand name synonymous with quality. There are two colours available – silver and dark grey.
Away Aluminium Edition
The Away aluminium ticks a lot of boxes; available in four sizes, the most stylish aluminium suitcase under £1,000 and an organised interior featuring compression system, a pocketed panel and integrated laundry bag. Outside you’ll find leather accents, a luggage tag, dual TSA-approved combination locks, 360° spinner wheels and slow-release handles. It also comes with a lifetime warranty.
If you have the budget to spend a little more than the Level8 Gibraltar, I would recommend the Away aluminium instead as it presents better value than justifies the extra money.
- Carry-on – 54cm x 34cm x 22cm (4.6kg) – £500 Buy on July UK | $625 Buy on July US
- Bigger carry-on – 57cm x 36cm x 24 cm (4.8kg) – £515 Buy on July UK | $645 Buy on July US
- Medium – 66cm x 47cm x 28cm (6kg) – £580 Buy on July UK | $725 Buy on July US
- Large – 73cm x 52cm x 31.cm (7.2kg) – £600 Buy on July UK | $745 Buy on July US
Samsonite Lite-Box Alu
No best list of suitcase would be complete without a Samsonite of course.
- 3 sizes – carry-on, medium, large
- Made from 100% High-end anodized aluminium
- Aluminium corner reinforcements
- 2 clasp locks
- Removable divider pads
- TSA approved lock
- 4.7kg
- 10 years warranty
- £630
Rimowa Compact
- Made from Aluminium
- Removable interior divider to change from briefcase to carry-on
- Lifetime warranty
- £1,100/$1,475
Rimowa Classic
- Made from high-end anodised aluminium
- 5 sizes – small cabin, cabin, medium, large and trunk
- Lifetime warranty
- £1,130/$1,525
Rimowa Original
- Made from high-end anodised aluminium
- 3 sizes – cabin, large and trunk
- Lifetime warranty
- £1,070.00/$1,430
Rimowa Pilot Case
- Made from high-end anodised aluminium
- Lifetime warranty
- £1,150/$1,550
Tumi Aluminium
- Made from 100% aluminium
- 2 TSA integrated combination locks
- Protective corner bumpers
- 5 year warranty
- £1,285
FPM – Fabbrica Pelletterie Milano
The bag’s external construction boasts a predominant composition of 97% aluminum and 3% cow leather, while its interior is skillfully crafted with a blend of 85% polyester and 15% cow leather. Noteworthy features encompass a leather top handle, a rubber side handle, a retractable handle, four sturdy wheels, an appealing ribbed exterior, an incorporated TSA lock for security, two sizable butterfly locks, internal leather belts to secure contents, and a removable lining that provides extra cushioning.
Crafted with precision in Italy, the bag stands at a height of 68cm, spans a width of 45cm, and possesses a depth of 27.5cm. Weighing in at 6.6kg, it offers a spacious volume of 68L, making it capacious for storage needs. Maintenance guidance recommends using a gentle, dry cloth to preserve its pristine appearance.
- £1,450
More suitcase buying guides
best suitcase deals | ultra lightweight suitcases | checked luggage for international travel | underseat suitcases with wheels | zipperless suitcases | extendable suitcases | suitcases for cruises | extra large suitcases | durable suitcases | Tripp suitcases.
And for essential travel accessories, we recommend: compression suitcase packing cubes | GPS luggage tracker | passport covers | vanity cases
Aluminium Suitcase FAQ
Aluminium luggage vs polycarbonate
Both aluminium and polycarbonate luggage have their own advantages and disadvantages, and the choice between them ultimately depends on your specific needs and preferences.
Aluminium luggage is known for its durability and strength. It is highly resistant to dents, scratches, and other types of damage, making it an excellent choice for frequent travellers or those who need to transport delicate or valuable items. Additionally, aluminium luggage tends to have a sleek and sophisticated appearance, which can make it a stylish accessory.
However, aluminium luggage can also be quite heavy, which can be a drawback for some travellers. Additionally, it may not be as flexible or easy to manoeuvre as other materials, which can make it difficult to pack or transport.
Polycarbonate luggage, on the other hand, is lightweight and highly flexible. It is also highly resistant to impacts and other types of damage, which can make it a great choice for those who need to travel frequently or who want to protect their belongings during transit. Additionally, polycarbonate luggage is often available in a wide range of colors and designs, which can make it a fun and stylish choice.
However, polycarbonate luggage may not be as durable as aluminium, and it may be more susceptible to scratches or other types of damage over time. Additionally, it may not have the same level of sophistication or elegance as aluminium luggage.
Ultimately, the choice between aluminium and polycarbonate luggage comes down to your personal preferences and needs. If you prioritize durability and strength, aluminium may be the best choice for you. If you prioritize lightweight and flexibility, polycarbonate may be a better fit.
What is more durable polycarbonate or aluminium?
Both polycarbonate and aluminium are durable materials, but they have different strengths and weaknesses.
Polycarbonate is a type of plastic that is known for its impact resistance and durability. It can withstand heavy impacts and will not crack or shatter easily. It is also lightweight, making it an ideal material for luggage. Polycarbonate luggage can also be more flexible than aluminium luggage, making it better able to absorb shock and protect the contents inside.
Aluminium is a metal that is also known for its strength and durability. It is highly resistant to dents, scratches, and other types of damage. It can also be more rigid than polycarbonate, which can make it a better choice for protecting delicate or valuable items.
In general, if you are looking for a material that can withstand heavy impacts and rough handling, polycarbonate may be the better choice. However, if you are looking for a material that can provide a high level of protection and rigidity, aluminium may be the better choice. Ultimately, the durability of each material will depend on the specific construction of the luggage and the conditions in which it is used.
Why are aluminium suitcases so expensive?
Aluminium suitcases are typically more expensive than other types of suitcases because of the cost of the materials and the manufacturing process. Aluminium is a premium material that is more expensive to produce than other materials, such as plastics or fabrics.
In addition to the cost of the materials, aluminium suitcases often feature high-end hardware, such as locking mechanisms and hinges, which can further increase the price. The manufacturing process for aluminium suitcases can also be more complex and time-consuming than the process for other materials, which can add to the cost.
Aluminium suitcases are also often marketed as luxury items, which can drive up the price. Many people are willing to pay a premium for the durability, style, and sophistication that aluminium suitcases offer.
Overall, the cost of aluminium suitcases is a reflection of the high-quality materials, craftsmanship, and design that go into producing them. While they may be more expensive than other types of suitcases, they are often a worthwhile investment for frequent travellers or those who want to protect their belongings in style.
Do aluminium suitcases dent easily?
While aluminium suitcases are generally very durable, they can still dent if they are subjected to enough force. However, they are typically more resistant to dents and scratches than other materials, such as polycarbonate or ABS plastic.
One of the benefits of aluminium suitcases is that they are highly rigid and offer excellent protection for the items inside. However, this same rigidity can also make them more susceptible to dents if they are dropped or hit with a heavy object.
The likelihood of an aluminium suitcase denting also depends on the thickness and quality of the aluminium used in the construction of the suitcase. Higher-quality aluminium, such as aircraft-grade aluminium, is typically more durable and less likely to dent than lower-quality aluminium.
If you are concerned about your aluminium suitcase denting, there are several things you can do to protect it. You can use a suitcase cover to prevent scratches and dings, or you can pack delicate items in protective cases or pouches. Additionally, you can handle your suitcase carefully and avoid dropping or throwing it to minimize the risk of damage.
How do you take care of aluminium luggage?
Aluminium luggage is durable and long-lasting, but it still requires some care to maintain its appearance and functionality. Here are some tips for taking care of your aluminium luggage:
Clean your luggage regularly: Aluminium luggage can be cleaned with a soft cloth and mild detergent or soap. Avoid using abrasive cleaners or scouring pads, which can scratch the surface.
Protect your luggage during transit: Use a protective cover or sleeve to prevent scratches and dings during transit. You can also use packing cubes or pouches to organize your belongings and protect them from damage.
Handle your luggage with care: Aluminium luggage is strong and durable, but it can still dent or scratch if mishandled. Avoid dropping or throwing your luggage, and be gentle when handling it.
Store your luggage properly: When not in use, store your luggage in a dry and cool place, away from direct sunlight or heat. This will help prevent discoloration or warping.
Check for damage: Regularly inspect your luggage for any signs of damage, such as dents or cracks. Address any damage promptly to prevent further problems.
By following these tips, you can help ensure that your aluminium luggage stays in good condition and continues to protect your belongings for years to come.
What are the advantages of using an aluminium suitcase?
Using an aluminium suitcase offers several advantages:
Durability and Strength: Aluminium is known for its exceptional durability and strength, making aluminium suitcases highly resistant to impact, rough handling, and external forces. They can withstand the rigors of travel and protect your belongings effectively.
Lightweight: Despite their durability, aluminium suitcases can be surprisingly lightweight. This makes them easier to carry and manoeuvre, especially when compared to heavier materials like hard-shell polycarbonate suitcases.
Security: Aluminium suitcases often come with reliable locking mechanisms, ensuring the security of your belongings. The sturdy construction of aluminium also adds an extra layer of protection against theft and tampering.
Sleek Appearance: Aluminium suitcases offer a sleek and modern aesthetic appeal. They exude a sense of sophistication and can make a stylish statement while traveling.
Longevity: Aluminium suitcases are designed to last. They are resistant to scratches, dents, and wear, maintaining their sleek appearance and functionality over time. This durability ensures that your investment in an aluminium suitcase pays off in the long run.
Temperature Regulation: Aluminium has natural insulating properties, which can help regulate the internal temperature of your suitcase. This feature is particularly beneficial when transporting temperature-sensitive items.
Easy to Clean: Aluminium suitcases are relatively easy to clean. They can be wiped down with a damp cloth to remove dirt, smudges, or spills, helping to keep them looking pristine.
Suitable for Various Travel Conditions: Aluminium suitcases are versatile and suitable for various travel conditions. They can withstand different climates, including extreme temperatures, and offer reliable protection in various travel environments.
Are aluminium suitcases lightweight or heavy?
Are aluminium suitcases lightweight or heavy?
Are aluminium suitcases lightweight or heavy?
Aluminium suitcases strike a balance between durability and weight. While they are generally sturdier than soft-shell suitcases, they can still be lightweight compared to other heavy materials like hard-shell polycarbonate.
Are aluminium suitcases durable and long-lasting?
Yes, aluminium suitcases are known for their durability and longevity. They are resistant to impact, scratches, and dents, ensuring they can withstand the rigors of travel.
Do aluminium suitcases offer better protection for fragile items?
Due to their sturdy construction, aluminium suitcases can provide enhanced protection for fragile items. The rigid exterior and reinforced corners help safeguard delicate belongings during transit.
Are aluminium suitcases suitable for air travel and TSA regulations?
Yes, aluminium suitcases are suitable for air travel. However, they may require additional scrutiny during security checks because their metal composition can interfere with X-ray machines. TSA-approved locks are recommended to ensure hassle-free inspections.
Can aluminium suitcases be locked securely?
Yes, many aluminium suitcases come with built-in locking mechanisms or provisions for attaching external locks. This allows you to secure your belongings and provide an added layer of protection.
Are there different sizes and designs available for aluminium suitcases?
Yes, aluminium suitcases are available in various sizes and designs, catering to different travel needs and style preferences. You can find options ranging from carry-on sizes to larger check-in sizes, with different compartments and organizational features.
Are aluminium suitcases waterproof or water-resistant?
Yes, aluminium suitcases are available in various sizes and designs, catering to different travel needs and style preferences. You can find options ranging from carry-on sizes to larger check-in sizes, with different compartments and organizational features.
Last update on 2023-09-28 / Affiliate links / Images from Amazon Product Advertising API